Hot-Dip Galvanizing Line


    Outstanding Achievements
    More than 70 complete lines designed, manufactured, installed and commissioned by HML in and out of China.

    Core Techniques
    Blowing Galvanizing for steel pipes.
    General Galvanizing for steel structure.
    Spinning Galvanizing for small parts.

    Low Consumption

    The amount of natural gas used per ton for galvanizing pipes is less than 13 cubic meters, which is outperformed most of the peers.

    Precision Control of Zinc Coating

    Zinc layer can be controlled to reach desired level, or within the scope of customer requirements, fully meet the international standards.

    Fast Payback

    High productivity. Easy to operate and maintain. You can expect a typical return on investment minimum within 12-18 months.


    Environmental Friendly

    Equips with acid mist absorption device, zinc dust collect device, solvent iron removal device, sewage & waste acid treatment system, no pollution emission.


    Overview


    This production line is specially designed for hot-dip galvanizing of steel pipes. It can produce both small pipes and large pipes on one production line. The product range is from 1/2"~8". Steel pipe can be hot-dipped in zinc kettle automatically. Steam injection is used inside steel pipe and compressed air injection is used outside.
    The zinc kettle is heated by cyclic reheating technology. The temperature distribution of the heating furnace is uniform and the temperature of the furnace is low (about 700-750 C). The temperature inside the zinc pot can be uniformly used, the service life of the kettle can be prolonged, the production of zinc dross can be reduced, and the fuel consumption is low.

    1-2112011S60Nc.png

    2-8 Inch Hot-Dipped Galvanizing Line In China


    1-2112011SI1K7.png

    1/2-4 Inch Hot-Dipped Galvanizing Line In China


    1-2112011SPAA.png

    1/2-4 Inch Hot-Dipped Galvanizing Line In China

    It takes gear plate method for zinc-dipping, and the time of dipping can be adjusted by the speed of motor. Compared with other method, it is more flexible on time-setting.
    The zinc coating could be controlled well within a certain range as the user required. Normally we could control it within 200g-500g per square meter.
    The well-designed zinc powder collection system reduces zinc consumption and improves the operational safety of the bag filter.

    Working Process

    1-2112011ST22Y.png

    Partial Achievements

    Items

    The buyer/end user

    Tube mill type

    Order time

    1

    Cangshan Xiangdi Steel Pipe Co., Ltd.

    4”-10” galvanizing mill line

    Oct, 2010

    2

    Huludao steel pipe Industry Co., Ltd.

    1/2″-4″galvanizing line

    Dec, 2010

    3

    Tangshan Lianchuang Industrial Co. Ltd.

    200*200 square and rectangular galvanizing tube mill

    May,2012

    4

    Handan Zhengda Steel Pipe Co., Ltd.

    1/2”-6” hot dipped galvanizing tube

    Dec, 2012

    5

    Qian'an Zhengda Steel Pipe Co., Ltd.

    1/2″-4″galvanizing line

    Sep,2014

    6

    Pakistan

    1/2″-4″Hot-dipped galvanizing line renovation

    Feb, 2017

    7

    Thailand

    2"- 6" Galvanizing line

    Apr,2018

    8

    Jianlong Steel

    1/2"-8" Galvanizing lines

    Feb, 2021


    Unit Production Range

    Key Figures
    Specification

    Branches/
    Step

    Thickness rang(mm)

    Capacity every 8 hours

    Pressing method

    Lifting method

    Inside blow method

    Type of Air

    Φ21-Φ32

    4

    1.5-3.25

    90T

    Pneumatic

    Pneumatic

    Fixed inside

    Steam

    Φ42-Φ76

    2

    2-4.0

    105T

    Pneumatic

    Pneumatic

    Guide shaft inside blow

    Steam/
    Compressed air

    Φ89-Φ114

    2

    3.0-5.0

    120T

    Pneumatic/
    Motor-driven

    Pneumatic

    Guide shaft inside blow

    Steam/
    Compressed air

    Φ140-Φ219

    1

    4.0-6.5

    140T

    Pneumatic/
    Motor-driven

    Pneumatic

    Guide shaft inside blow

    Steam/
    Compressed air


    Related Cases

    1-2112011T034W8.png

    Hot Dipped Galvanizing Line - Thailand


    1-2112011T10KZ.png

    Hot Dipped Galvanizing Line -Pakistan